Overview
A leading national beverage manufacturer sought to modernise their operations, moving away from manual paper-based processes and Excel spreadsheets that caused delays and errors. Our customised ERP solution revolutionised their manufacturing operations by enabling real-time production monitoring, precise inventory tracking, and data-driven decision-making capabilities.
The Challenge
The manufacturer faced critical operational inefficiencies:
- Manual Data Entry: Error-prone manual data entry for production schedules and inventory tracking
- Real-Time Visibility: Lack of real-time visibility into machine performance and production status
- Delayed Decision-Making: Delayed decision-making due to poor information flow across departments
- Resource Underutilisation: Resource underutilisation causing production bottlenecks
- Inventory Management Issues: Limited insights into inventory levels leading to stock management issues
Our Solution
We developed a comprehensive ERP system tailored to beverage manufacturing, featuring:
- Integrated Modules: Integrated procurement, inventory, and production management modules
- Real-Time Dashboards: Real-time dashboards providing instant operational insights
- Automated Stock Tracking: Automated stock tracking with low-level alerts
- Production Planning Tools: Production planning tools for efficient resource allocation
- Analytics and Reporting: Advanced analytics for data-driven decision-making
Key Outcomes Achieved
Our customised ERP solution delivered significant operational improvements:
- Error Reduction: Reduced manual errors by 95% through automated data capture
- Real-Time Visibility: Achieved real-time visibility across inventory and production processes
- Cost Reduction: Decreased operational costs by 30% through optimised scheduling
- Improved Resource Utilisation: Enhanced resource utilisation by 40% with improved production planning
- Proactive Decision-Making: Enabled proactive decision-making with real-time analytics
